What the BreachPen Breach Box Includes
The BreachPen Breach Box is an all-in-one kit designed to deploy the BreachPen thermal cutting tool safely and effectively. It comes in a rugged pelican-style case measuring 14" x 12" x 6" that stores everything in one secure spot.
Inside you'll find a BreachPen LTE with Match, a BreachPen Match Pack, your choice of pry bar (Falcon Schivv Tool or Broco Jimmy Pry Bar), 0 PPE glasses, FR-rated Pig FDT gloves (color and size options), BDS40 fire suppression (optional MK5 or MK9 sizes), and two red snap chem lights for low-light operation.
Key Components and Their Purpose
- BreachPen Breach Box: The BreachPen is an autonomous thermal cutting tool that allows rapid cutting capabilities when other tool options may not be accessible or an option. This is the core tool in the kit, designed for emergency breaching where power tools or torches aren't available.

BreachPen Breach Box - BreachPen Breach Box: BDS40 fire suppression tools are a must have for any type of thermal or exothermic applications for secondary fire scenarios, cooling down hot slag and hot surfaces. Thermal cutting produces sparks and hot debris; having fire suppression on hand prevents secondary fires and allows safe cooling.
- BreachPen Breach Box: PPE hand and eye protection is also a must have when using the BreachPen tools. The included FR-rated Pig FDT gloves and PPE glasses protect against burns and eye injury during operation.
Setting Up Your BreachPen Breach Box
Before your first use, take time to organize and check each component. The kit is customizable, so verify you have the items you need.
- Inspect the case and contents: Open the pelican-style case and confirm all items are present: BreachPen LTE, Match Pack, chosen pry bar, PPE glasses, FR-rated gloves, BDS40 unit, and chem lights.
- Choose your pry bar option: The kit can be ordered with either the Falcon Schivv Tool or the Broco Jimmy Pry Bar. Both are ideal for gaining leverage on cuts and securing tension on objects to help the BreachPen articulate the correct angle on the target.
- Select BDS40 size: You can add a single MK9 BDS40 or a dual pack of MK5 units. Choose based on your anticipated fire suppression needs and space in the case.
- Add optional burn care: BurnTec Burn Dressings (5" x 5") can be added to the order for treating minor burns during operations.
Preparing the BreachPen for First Use
The BreachPen LTE comes with a self-storing thermite match on the opposite end of the rod, secured by a tether to the end cap. Each unit burns for approximately 23–25 seconds at around 5,000°F. Before igniting, ensure you have your PPE on: FR-rated Pig FDT gloves for pin-point grip and heat protection, and the included 0 OSHA-style glasses for clear vision during operation.
Position the pry bar to create the correct angle on your target material. The pry bar helps you apply leverage and tension, making the cut more effective and safer.
Safety Checklist Before Ignition
Always have BDS40 fire suppression ready before lighting the BreachPen. The BDS40 is essential for secondary fire scenarios and cooling hot slag and surfaces. Red snap chem lights are included for low-light conditions so you can see your workspace without fumbling.
BreachPens are recommended to be replaced every two years from the purchase date. Check the manufacture date on your tool to ensure it's within the service life.

